Looking to move away from fossil fuel dependency and embrace cleaner, more sustainable solutions? Electric steam boilers are the way forward! Industrial electric steam boilers provide reliable, precise heating tailored to your specific requirements. These boilers offer everything from steam generation for electrical applications to process hot water supply. They deliver exceptional performance, energy savings, and minimal maintenance.
How Do Industrial Electric Steam Boilers Work?
Working Principle of Electric Boilers
Industrial electric boilers, like other industrial boilers, are enclosed vessels used for heating water or generating steam for industrial purposes. The only difference is they use electricity instead of fossil fuels.
The main component of an industrial electric steam boiler is the transformer. These transformers are used to convert electrical energy into thermal energy. The water is then heated to 200°F and distributed through pipes throughout the building to provide heat. This heat is used for various processes such as sterilization equipment.
Simply put, industrial electric steam boilers use electricity to heat water. The process begins by converting electric current into high-pressure steam. Then, the heat generated by the steam will be used for your industrial processes.
What Are the Types of Industrial Electric Steam Boilers?
There are primarily two types of industrial electric steam boilers.
Industrial Electric Steam Boiler
Electric steam boilers generate steam by heating water. This heat’s pressure ranges from a few psi to hundreds of psi, depending on the application. The temperature of this steam may vary based on pressure and the specific needs of the industrial process. They are typically used in industries requiring a steady steam source. Examples include food processing and chemical manufacturing.
Are Electric Boilers Worth It?
There’s no one-size-fits-all solution. However, you can know whether an industrial electric boiler is right for you. Let’s look at the pros and cons to conclude.
Advantages of Industrial Electric Steam Boilers
The main advantages of boilers are described below.
Efficient and Convenient
Industrial electric steam boilers are much more efficient than gas boilers in providing heating and hot water. Since they don’t use combustion, there’s no loss due to flue gases. As a result, you end up consuming less energy.
Zero Emissions
Unlike gas boilers, industrial electric steam boilers don’t emit any carbon dioxide. This makes them an excellent choice if you want to reduce environmental impact. However, note that the boiler’s electricity must come from renewable sources like wind or solar. Only in this case is your boiler truly zero-emission.
Quick Installation
Industrial electric steam boilers are simple to install because they don’t require venting or gas connections. Thus, no complex venting arrangements and flue systems are needed. This makes the installation process much simpler. Industrial electric boilers can be installed in a wider range of locations since they don’t rely on flues to exhaust combustion gases.
Future-Proof
The question “Are industrial electric steam boilers the future?” must be bothering you. Let’s discuss it. Over time, the need to reduce toxic gas release into the environment has grown. Plus, governments have been promoting renewable energy, even offering incentives. This clearly indicates one thing: industrial electric steam boilers have great potential in the future.
Disadvantages of Industrial Electric Steam Boilers
While industrial electric steam boilers have many advantages, they also have some drawbacks. Let’s look at them.
High Operating Costs
Another question you might want to ask is, “Are industrial electric boilers expensive to run?” Well, it’s undeniable that the cost per kilowatt-hour of electricity is higher than that of natural gas. However, it’s essential to note that the overall cost of running the boiler depends on various factors. In the long run, this includes the system’s energy efficiency and its operating costs.
Typically Shorter Warranty Period
Compared to gas boilers, electric boilers come with warranties of only 2 or 3 years. There are many reasons for this, such as fierce competition among electric boiler manufacturers against gas or thermal oil boilers. For now, though, industrial electric boilers offer lower warranty periods.
How Much Does an Industrial Electric Steam Boiler Cost?
Most people ask, “How much does an industrial electric steam boiler cost?” Let’s discuss the answer in detail. To determine its cost, you need to consider three expenses: the boiler’s initial cost and its operating costs.
Regarding the initial cost of an industrial electric steam boiler, it’s roughly comparable to gas boilers. However, operating costs differ significantly.
Purchase Cost
An industrial steam boiler can cost between $2,000 and $11,000. High-end boilers can cost up to $60,000. However, many variables, such as size (capacity), brand, features, and installation, affect the cost. Let’s briefly discuss them.
Size
Your facility’s size will dictate the size of your boiler. Larger facilities will need larger electrical boilers as they require more electricity. Therefore, the boiler used for such a facility will also be bigger in size and capacity.
Features
The number of features a commercial electric steam boiler offers will affect the cost. Expensive variants come with extra features, including automatic error detection systems. This may lower maintenance expenses and prevent overheating.
Brand
A company’s reputation and brand should be considered when buying an industrial electric steam boiler. These factors reveal the quality of their output. Some companies have better reputations, meaning they produce superior, longer-lasting products.
Installation Costs
The installation cost depends on various factors.
Professional Installation
If you’re having your industrial electrical steam boiler installed by qualified professionals, be prepared to pay anywhere from $1,000 to $5,000. Their expertise ensures proper connections, electrical wiring, and adherence to safety regulations.
Installation Complexity
Complex installations may range from $2,000 to $10,000 or more, depending on the project’s requirements.
Integration with Existing Systems
Some adjustments will be required if you integrate the electrical boiler with existing systems. This will affect installation expenses. Integration costs can vary significantly, ranging from $2,000 to $20,000 or more.
Types
Currently, WDR electric boilers and LDR electric boilers are common types of commercial electric steam boilers.
Running Costs
The cost of operating an electric boiler might differ depending on various variables, including the boiler’s size, the property’s insulation, and local electricity prices. Due to electricity’s higher cost compared to natural gas, electric boilers are typically more expensive to run than gas boilers.
Operating an industrial electric boiler would cost roughly $670 per month when using 8 hours of heating daily for 30 days, assuming an average electrical boiler power output of 24 kW.
Industrial Electric Steam Generator Vs Gas Boiler
As you might assume, the cost of an industrial electric steam boiler is higher than that of a gas boiler. The boiler’s size, capacity, and electricity consumption determine the electric steam boiler price. However, their cost is lower than gas boilers in the long run because they need less maintenance and are energy efficient.
The main benefit of utilizing an industrial electric boiler and electric steam generator is that it can be used for heating in any season. For example, you can use them in very cold temperatures when no other heating method is safe or effective.
Verdict
An industrial electric steam boiler offers many advantages that make it a compelling choice. It provides efficient operation, emission-free performance, and low maintenance requirements. Moreover, it establishes itself as a reliable and eco-friendly option for industrial needs. The long-term benefits and energy savings offset the investment, while it may have a higher initial cost than gas boilers.
Additionally, the versatility of an industrial electric steam boiler allows it to be used in any season. This makes it a reliable heating solution, even in cold temperatures. Hence, the industrial electric steam boiler leaves other boilers behind and establishes itself as the superior option.
About Boiler Philippines
Boiler Philippines is a leading steam boiler manufacturer dedicated to providing the most economical steam boiler solutions with efficiency ratings of 85%+.
For more information, visit our website: www.boiler.ph